TECNA 2142D Projection Bench Welder — 125 kVA Air-Operated Single-Phase AC

TECNA 2142D projection bench welder — 125 kVA, air-operated, single-phase AC. Maximum welding current of 46,400 amps, maximum electrode force of 1,654 lbs, and maximum projection plate throat depth of 9.06 in. Standard TE550 microprocessor control.

Description

The TECNA 2142D pairs a 125 kVA single-phase AC transformer with air-operated actuation in a projection bench welder configuration. The 2142D provides a maximum welding current of 46,400 amps, a maximum electrode force of 1,654 lbs, and a maximum projection plate throat depth of 9.06 in. The thermal current rating at 100% duty cycle is 8,400 amps. A water-cooled transformer, electrode holders, and electrodes support extended duty cycles, with epoxy resin-coated windings for long service life. The standard TE550 microprocessor weld control is included. Within the 63-150 kVA AC bench range, the 2142D is the 125 kVA projection variant; its spot-welding counterpart at the same power class is the 2141D, which provides an 11.02-in. electrode throat instead of the 2142D’s 9.06-in. projection plate throat.

Features

  • Standard TE550 microprocessor weld control.
  • Maximum welding current of 46,400 amps with maximum electrode force of 1,654 lbs.
  • Projection bench welder configuration with water-cooled transformer, electrode holders, and electrodes.
  • Two-hand safety control with timer and removable key selector (standard on projection models).
  • Built-in compressed air filter unit; lubrication-free pneumatic components eliminate oil mist.
  • Flow-switch halts the machine if cooling water flow is interrupted.

Installation Requirements

  • Water cooling: 8 L/min flow at 2.5 bar minimum pressure.
  • Net weight: 816 lbs. Sound level <70. Insulation class F.

Additional information

Weight 816 lbs
Configuration

Projection

Standard Control Unit

TE550

Nominal Power 50% (kVA)

125

Max Welding Power (kVA)

465

Max Welding Current (A)

55000

Max Weld Curr Alum (kA)

50

Max Weld Curr Steel (kA)

44

Thermal Current 100% (A)

8400

No-Load Secondary Voltage (V)

10.5 / 9 / 8 / 7.3

Supply

440 V / 60 Hz

Mains Cable (L=30m, 380–415 V)

2 × 0.08 in² (2 × 50 mm²)

Delayed Fuses (380–415 V)

250 A

Projection Plate Dimensions

4.72 / 5.51 in. (120 / 140 mm)

Slots Number / Pitch

2 slots / 63 mm pitch (2.48 in.)

Min Gap

5.75 in. (146 mm)

Max Gap

12.32 in. (313 mm)

Proj Plate Throat Depth

9.06 in. (230 mm)

Max Electrode Force

1654 lbs (736 daN)

Max Elec Force 6 bar (Std)

1654 lbs (736 daN)

Max Elec Force 6 bar (Cyl)

2792 lbs (1242 daN)

Electrode Stroke

3.94 in. (100 mm)

Double Stroke (Standard)

2.36 in. (60 mm)

Adj Double Stroke (2184–2185)

0.00–3.15 in. (0–80 mm)

Compressed Air (Min/Max)

94–145 psi (6.5–10 bar)

Air Consump /1000 (Std 20mm)

162 ft³ (4.6 Nm³)

Air Consump /1000 (Max)

544 ft³ (15.4 Nm³)

Air Supply Hose Ø

0.59 in. (15 mm)

Water Cooling Flow

2.11 gpm (8 lpm)

Aerial Noise

<70 dB(A)

Power Supply

Actuator Type

Product Type