TECNA 8215D Press-Type Spot/Projection Welder — 160 kVA Air-Operated Single-Phase AC

TECNA 8215D press-type spot/projection welder — 160 kVA, air-operated, single-phase AC. Maximum welding current on steel of 36,000 amps with 1,655 lbs of electrode force at 6 bar (standard cylinder). Electrode throat depth of 21.26 in. and projection plate throat of 16.54 in.

Description

The TECNA 8215D pairs a 160 kVA single-phase AC transformer with air-operated actuation in a press-type spot/projection welder configuration. The 8215D provides a maximum welding current of 36,000 amps on steel with a standard electrode force of 1,654 lbs at 6 bar; the optional 1242 daN cylinder upgrade (Art. 8235) increases maximum electrode force to 2,792 lbs. The thermal current rating at 100% duty cycle is 9,300 amps. A water-cooled transformer, electrode holders, and electrodes support extended duty cycles, with epoxy resin-coated windings for long service life. The 8215D offers an electrode throat depth of 21.26 in. for both spot and projection welding applications.

Features

  • 160 kVA single-phase AC transformer with four-tap secondary voltage selection and water-cooled windings.
  • Maximum welding current of 36,000 amps on steel.
  • Standard 1,654-lb electrode force at 6 bar; optional cylinder upgrade (Art. 8235) provides 2,792 lbs.
  • Press-Type Spot/Projection Welder configuration with water-cooled transformer, electrode holders, and electrodes.
  • Two-stage electric foot control for clamping and welding; two-hand safety control standard on projection models.
  • Optional water-cooling valve and flow switch (Art. 8230) halts the machine if cooling water flow is interrupted.
  • Lubrication-free pneumatic components eliminate oil mist; built-in compressed air filter unit.

Installation Requirements

  • Electrical supply: 440 / 480 V, 60 Hz. Other voltages and frequencies available on request.
  • Delayed-fuse and mains-cable ratings are specified at 380–415 V; confirm fuse and cable sizing for the 440/480 V installation.
  • Net weight: 1,279 lbs.

Additional information

Weight 1279 lbs
Configuration

Spot / Projection

Standard Control Unit

TE550

Nominal Power 50% (kVA)

160

Max Welding Power (kVA)

524

Max Welding Current (A)

45000

Max Weld Curr Alum (kA)

41

Max Weld Curr Steel (kA)

36

Thermal Current 100% (A)

9300

No-Load Secondary Voltage (V)

12.1

Supply

440 / 480 V / 60 Hz

Delayed Fuses (380–415 V)

315 A

Mains Cable (L=30m, 380–415 V)

2 × 0.11 in² (2 × 70 mm²)

Min Gap

6.89 in. (175 mm)

Max Gap

18.70 in. (475 mm)

Throat Depth (L)

21.26 in. (540 mm)

Projection Plate Dimensions

4.72 × 5.51 in. (120 × 140 mm)

Projection Slots (No. / Pitch)

2 × 63 mm

Max Electrode Force

1654 lbs (736 daN)

Max Elec Force 6 bar (Std)

1654 lbs (736 daN)

Max Electrode Force @ 6 bar (Opt. Cylinder 8235)

2792 lbs (1242 daN)

Max Electrode Stroke

3.94 in. (100 mm)

Double Stroke (Standard)

2.36 in. (60 mm)

Adj Double Stroke (8236–8237)

0.00–3.15 in. (0–80 mm)

Arm Ø

2.36 in. (60 mm)

Electrode-Holder Ø

1.26 in. (32 mm)

Electrode Taper Ø

0.75 in. (19.05 mm)

Power Supply

Actuator Type

Product Type