TECNA 8203D Press-Type Spot/Projection Welder — 100 kVA Air-Operated Single-Phase AC

TECNA 8203D press-type spot/projection welder — 100 kVA, air-operated, single-phase AC. Maximum welding current on steel of 41,000 amps with 1,654 lbs of electrode force at 6 bar (standard cylinder). Electrode throat depth of 15.35 in. and projection plate throat of 10.63 in.

Description

The TECNA 8203D pairs a 100 kVA single-phase AC transformer with air-operated actuation in a press-type spot/projection welder configuration. The 8203D provides a maximum welding current of 41,000 amps on steel with a standard electrode force of 1,654 lbs at 6 bar; the optional 1242 daN cylinder upgrade (Art. 8235) increases maximum electrode force to 2,792 lbs. The thermal current rating at 100% duty cycle is 7,000 amps. A water-cooled transformer, electrode holders, and electrodes support extended duty cycles, with epoxy resin-coated windings for long service life. The 8203D offers an electrode throat depth of 15.35 in. and a projection plate throat depth of 10.63 in. for both spot and projection welding applications.

Features

  • 100 kVA single-phase AC transformer with four-tap secondary voltage selection and water-cooled windings.
  • Maximum welding current of 41,000 amps on steel.
  • Standard 1,654-lb electrode force at 6 bar; optional cylinder upgrade (Art. 8235) provides 2,792 lbs.
  • Press-Type Spot/Projection Welder configuration with water-cooled transformer, electrode holders, and electrodes.
  • Two-stage electric foot control for clamping and welding; two-hand safety control standard on projection models.
  • Optional water-cooling valve and flow switch (Art. 8230) halts the machine if cooling water flow is interrupted.
  • Lubrication-free pneumatic components eliminate oil mist; built-in compressed air filter unit.

Installation Requirements

  • Net weight: 1,190 lbs.

Additional information

Weight 1190 lbs
Configuration

Spot / Projection

Standard Control Unit

TE550

Nominal Power 50% (kVA)

100

Max Welding Power (kVA)

420

Max Short Circuit Current (kA)

52

Max Weld Curr Alum (kA)

47

Max Weld Curr Steel (kA)

41

Thermal Current 100% (A)

7000

No-Load Secondary Voltage (V)

10 / 9 / 8 / 7.1

Supply

440 / 480 V / 60 Hz

Delayed Fuses (380–415 V)

175 A

Mains Cable (L=30m, 380–415 V)

0.15 in² (95 mm²)

Min Gap

6.89 in. (175 mm)

Max Gap

18.70 in. (475 mm)

Throat Depth (L, 15.35 in. arms)

15.35 in. (390 mm)

Proj Plate Throat Depth (D)

10.63 in. (270 mm)

Projection Plate Dimensions

0.19 / 0.22 in² (120 / 140 mm²)

Slot Number / Pitch

2 slots / 2.48 in. (63 mm) pitch

Max Electrode Force

1654 lbs (736 daN)

Max Elec Force 6 bar (Std)

1654 lbs (736 daN)

Max Electrode Force @ 6 bar (Opt. Cylinder 8235)

2792 lbs (1242 daN)

Max Electrode Stroke

3.94 in. (100 mm)

Double Stroke (Standard)

2.36 in. (60 mm)

Adj Double Stroke (8236–8237)

0.00–3.15 in. (0–80 mm)

Arm Ø

2.36 in. (60 mm)

Electrode-Holder Ø

1.26 in. (32 mm)

Electrode Taper Ø

0.75 in. (19.05 mm)

Power Supply

Actuator Type

Product Type