TECNA 3021Q C-Type Weld Gun — 32 kVA Air-Operated Single-Phase AC, Separate Control

TECNA 3021Q c-type suspended weld gun — 32 kVA, air-operated, single-phase AC with separate weld control. Maximum welding current of 20,000 amps and maximum electrode force of 1,124 lbs.

Description

The TECNA 3021Q pairs a 32 kVA single-phase AC transformer with air-operated actuation in a c-type suspended weld gun configuration. It delivers a maximum welding current of 20,000 amps and a maximum electrode force of 1,124 lbs (500 daN at 8 bar). The 3021Q is the separate-control version, operated by a standalone TE560 control unit (Art. 1253/1254); its built-in-control twin is the 3020Q.

Features

  • 32 kVA single-phase AC transformer with water-cooled, epoxy-resin-coated windings (ISO 5826).
  • Separate TE560 microprocessor weld control (Art. 1253/1254): 250 weld programs, constant-current mode, pre-weld/slope/pulse/post-weld functions.
  • Gyro suspension on sealed bearings with rotation lock for accurate maneuverability with a TECNA balancer.
  • Adjustable working stroke 0.20–1.18 in. (5–30 mm) plus temporary extra (retraction) stroke; max stroke 2.95–3.94 in. (75–100 mm).
  • Fully water-cooled copper secondary; lube-free chromium-plated cylinder and shaft; cooling-circuit valves for easy electrode changes.
  • Supplied with earth-leakage switch (30 mA); ground-fault unit available on request.
  • Handle controls select two weld programs, double-stroke opening, and the ‘pressure only’ function.
  • Recommended balancer: TECNA 9412.

Installation Requirements

  • US stock supply: 440 V / 60 Hz (400 V / 50 Hz on request).
  • Delayed fuses 63 A; cable section 0.02 in² (16 mm²) at L=30 m.
  • Compressed air: 116 psi (8 bar); consumption 4/12 Nm³ per 1000 spots (short/long stroke).
  • Water cooling: 95 gal/h (360 l/h).
  • Net weight 112 lbs (51 kg) with cables, hoses, and suspension, without arms.

Additional information

Weight 112 lbs
Gun Type

C-Type

Control Type

Separate

Standard Control Unit

TE560 (Art. 1253/1254)

Nominal Power 50% (kVA)

32

Max Welding Power (kVA)

90

Max Welding Current (A)

20000

Thermal Current 100% (A)

4000

No-Load Secondary Voltage (V)

5.6

Supply

440 V / 60 Hz

Mains Cable (L=30m, 400 V)

0.02 in² (16 mm²)

Delayed Fuses (400 V)

63 A

Arms Centerline

5.51 in (140 mm)

Insulated Arms Connection Ø

1.65 in (42 mm)

Non-Insulated Arms Conn. Ø

1.73 in (44 mm)

Gyro Suspension Ø

9.61 in (244 mm)

Max Electrode Force

1124 lbs (500 daN)

Max Electrode Force @ 8 bar

1124 lbs (500 daN)

Working Stroke

0.20–1.18 in (5–30 mm)

Max Stroke

2.95–3.94 in (75–100 mm)

Compressed Air

116 psi (8 bar)

Air Consump /1000 (Short)

4 Nm³

Air Consump /1000 (Long)

12 Nm³

Air Supply Hose Ø

0.39 in (10 mm)

Water Cooling Flow

95 gal/h (360 l/h)

Max Weldable Ø

0.55 in (14 mm)

Power Supply

Actuator Type

Product Type

Supply Notes

440 V / 60 Hz (US stock; 400 V / 50 Hz on request)